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Welding Solutions
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Welding Solutions

Welding Solutions
Processaids provides a one stop shop of welding consumables and equipments required by the industry. Processaids believes strongly in after sales service. Well trained field engineers and welding technician are available for unforseen shutdowns and repair jobs. Processaids offers the following products and services.

M & R welding alloys

Maintenance & Repair Welding Alloys

The majority of welding applications are for production or fabrication where metals and alloys used are new and surfaces are clean and uncontaminated and the analysis of the base metal is known. In the field of maintenance and repair welding, conditions are very different. Machine parts are not designed to be welded and are often considered unweldable. Base metal composition is not known, parts are oily, dirty and rust is usually present to increase the problems. We offer solutions for maintenane and repair of such alloys and metals.

 
Flux Cored Wires

Flux Cored Wires

We offer Open arc, Submerged arc and Gas shielded flux cored wires for wide range of application like Joining, Wear-protection, Repairing and Build-up to meet requirements of various industries.

 
Modular Wearplates

Modular Wearplates

The ardous needs of the core sector industry requires out of box solutions. Time is always a constraint for such industry as the plant has to be up and running to the best possible and some times over capacity utilization. We offer modular solutions which are time efficiemt and also combat wear and tear.  


 
Special Equipments

Special Equipments

  1. WRT-PORTAPLAS:
    A portable CNC, it is light, handy and easy to use. The electronics of the machine is totally shielded with mu-metal therefore WRT-Portaplas is fully compatible flame and plasma cutter. This shielding protecting the sensitive electronics part from the high frequency electromagnetic radiations induced by any plasma cutter. WRT-Portaplas is special design for the plasma cutting ,plus it has the new extendable rails design.

  2. WRT-ROLLCLAD:
    WRT-Rollclad is an automatic system designed for Steel Mill Roll Cladding. The system can work in both open arc and submerged arc mode. WRTPL offers rollcladding consumables and technology for cladding also.

  3. WRT-WIREFEEDER:
    WIREFEEDER is heavy duty motor with 4 rolled drives in the gear box, guarantees the smooth transportation of the flux cored wires. Wires ranging from diameter 1.6 and larger are adjustable. The wire feed rate is adjustable upto 25 m/min.

  4. PORTABLE BORER & WELDER:
    MPWB bore repair packages is unique, flexible and necessary tool for maintenance engineers. The bore welder and boring bar feature the popular, mount anywhere pass-through drive systems. On bores where there may be restricted access, or bores that are spaced far apart, the pass-through drive design gives you the flexibility to mount where it makes the most sense, such as between the bores.

  5. WRT-POWDER SPRAY TORCH:
    X'tralife Spray Fuse Torch a uniquely engineered powder spraying oxyacetylene torch, used for protecting critical parts against abrasion/corrosion, repairing cast-iron and most ferrous metals, few non-ferrous metals, re-storing undersized parts, and/or adding the abrasion resistance of tungsten carbide to a fast-wearing surface.

  6. WRT-HFSP:
    WRT (HFSP) AUTOMATIC SYSTEM is using for in-situ re-building of roller press roll, vertical mill roller and table liners. The system has now been well tested and proven. Hither too only imported system was available for this job.

 
Steel Mill Rolls

Steel Mill Rolls

COMPLETE ROLLCARE SOLUTION WITH MATERIALS, TECHNOLOGY & MACHINES.

ROLLWELL consumables are available in Open Arc (OA) and Submerged arc (SA) process. Wires are designed to work with specific type of fluxes. Fluxes are available in drum pack or in bags with controlled grain sizes.

 
Fabrication Alloys

Fabrication Alloys

We also offer fabrication electrodes like general purpose mild steel coated electrodes, stainless steel coated electrodes to meet the requirement of fabrication industry.

We presently offer Stainless Steel Electrodes as follows.

  • XL-FA38
  • XL-FA93
  • XL-FA360
  • XL-FA390