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CNC Plasma Cutter

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CNC Plasma Cutter
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Trident Plasma

HIGH VOLUME, HEAVY DUTY PLASMA AND OXY CUTTING MACHINE

The Farley Laserlab Trident is a large footprint multi-torch cutting machine designed to deliver precision, high definition plasma cutting, oxy-fuel cutting and drilling. The Trident is ideally suited to high volume cutting environments such as shipyards, steel services & distribution centres and shops that require continuous operation - 3 shifts per day, year after year.

The Farley Laserlab Trident achieves it's accuracy and high productivity by utilizing single piece fabricated beam construction, which eliminates bolted joints. Combined with twin side-drives through high precision planetary gear boxes, the result is an extreme, strong, long and lasting machine capable of plasma profiling speeds of up to 20m/min and rapid speeds of 30m/min, yet retaining the rigidity to accept up to 6 torches for multi-torch plate cutting of 250mm thick material. The Trident also has a BT 40 drilling head with an 8 pocket tool changer with drilling capacity up to 32mm diameter holes.

TECHNICAL DATA
CNC Controller: Farley Laserlab PDF-TS Touch screen controller
Profiling speed: up to 20m/min
Cutting widths: 2.5m, 3.6m & up to 6m
Rapid traverse: to 30m/min
Cutting length: 3m to 70m
Accuracy: ± 0.2mm
Repeatability: ± 0.15mm
Material thickness: 1mm - 250mm
Spindle taper: BT40
Drive system: Twin side drive rack & pinion with optional Helical rack
                    
Components:
Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel cutting, marking systems, BT40 CNC drilling & tapping head and touch screen controller. All Siemens servos and drives

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Fabricator XRP Plasma Drilling



COMPLETE PLATE PROCESSING MACHINE WITH PLASMA CUTTING, HIGH SPEED DRILLING AND MILLING

The Fabricator XRP is a next generation complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The innovative sub-axes drilling capability provides the drill head with a range of movement independent of the main machine X & Y axes, creating a 250mm x 250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, to finished quality, straight off the table, in one set-up, with one operator.

This flexible, user-friendly, duel beam, multi-carriage, multi-torch machine is for the big industry players looking for a fully automated and integrated system that eliminates downtime between processes, is simple enough for one operator to setup and run and provides an impressive return on investment.

While achieving the very best cutting performance from Hypertherm's new HPR400XD HyDefinition plasma systems (capable of piercing 50mm MS), it is the innovative sub-axes drilling capability that sets a new industry standard. Watch the video to see the Fabricator XRP sub-axes in action both drilling and milling.



TWIN BEAM CONSTRUCTION FOR RIDGED DRILLING AND MILLING

TECHNICAL DATA
Beam Construction: Twin Beam
CNC Controller: Farley Laserlab PDF-TS Touch screen controller
Profiling speed: Up to 20m/min
Rapid traverse: Up to 50m/min
Spindle Motor: SIEMENS 1PH7
Max spindle speed: 6000rpm
Spindle torque: 210.1Nm @ 1000rpm
Max drilling power: 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 minutes
Accuracy: ± 0.15mm     
Maximum drill (insert): 65mm (only a guide as cutomers do drill larger)
Repeatability: ± 0.1mm
Max tool diameter: 75mm all pockets full, 130mm alternate pocket empty
Cutting widths: 2m to 5m
Cutting length: 3m to 50m
Max clamping thrust: 12000N
Material thickness: 6mm - 140mm
Spindle taper: BT40
Max drilling power: 27kW (36hp) @ 60% duty cycle
Coolant system: High pressure through spindle, external coolant & plate wash
Milling capacity: up to 350mmØ while clamped
Drive system: Twin side drive Helical rack & twin pinion, backlash free gear box
Rail System: Trapezoidal rails with hardened and ground helical racks
Servo Motros: Siemens

Components:
Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.

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New Magician and Trident Drilling and Tapping Head

The 2 new Farley Laserlab Drilling and Tapping Heads have been designed from the ground up to provide the absolute best drilling in their class.  Now Farley Laserlab customers have the power to upgrade their current machine or option up their new machine to a complete plate processing machine.

For more information on the advantages of multi processing please see our plasma cutting and drilling advantage page.



Magician Drilling and Tapping Video


Magician Drilling and Tapping Specifications


Tool Height setting: Automatic
Spindle Taper: BT30
Max RPM: 4500 rpm
Feed control: 0.05 - 2 mm/rev
Max clamping force: 2,000 N
Max Production Drilling 22mm
Max Production Tapping: 12mm
Max plate thickness: 50 mm
Spindle Power: 4kW peak
Max spindle Torque: 12Nm
Tool Changer: Automatic
Tool Stations: 8
Coolant: Through spindle and external oil mist 
Tool lengths: 70mm - 200mm (from gauge line of holder)

Trident Drilling and Tapping Specifications

Tool Height setting: Automatic
Spindle Taper: BT40
Max RPM: 4500 rpm
Feed control: 0.05 - 2 mm/rev
Max clamping force: 3,000 N
Max Production Drilling 40mm
Max Production Tapping: 16mm
Max plate thickness: 75 mm
Spindle Power: 5kW @ 60% duty cycle
Max spindle Torque: 30 Nm @ 60 % duty cycle
Tool Changer: Automatic
Tool Stations: 8
Coolant: Through spindle and external oil mist
Tool lengths: 70mm - 200mm (from gauge line of holder)