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PROCESSAIDS aids for any process
Business Enquiry

*Company Name
*Contact Person *Phone
*Email Website
Please explain in detail your Requirements / Problems.

Please fill in specific forms for solutions to your enquiry.

  • General
  • Modular Products
  • Welding Solutions
  • Surface Engineering
  • Abrasive Products
*Company Name
*Contact Person *Phone
*Email Website
*Describe the Problem
Present life of the part and expected life
a) Repair / Treatment required at
Your Workshop Our Workshop
b) Time in Hand
Less than 2 days
2 - 7 days
7 days more
c) Process to be used preferably
Welding Cold Process Modular Solution

*Company Name
*Contact Person *Phone
*Email Website
Functional /Performance Requirement
1) What is the feed size of particles fed into the system ?
2) Type of material causing wear: Solid / Semi-Solid / Liquid / Gaseous
3) What is the output size of the particles from the system ?
4) What is the temperature of the flowing media ?
5) Is the application static or dynamic ?
6) If erosion, what is the qty. of abrasive particles per cm3 of air / liquid ?
7) If erosion, what is the velocity of the particles ?
8) If dynamic application, what is the RPM involved ?
9) What is the raw material being handled causing wear ?
10) Hardness of raw material ?
11) What is the height of fall on to the wear part ?
12) What is the tonnage of raw material in MT/Hr. ?
13) If material is liquid, what is the pH ?
14) Is any metal to metal wear involved ?
15) If yes,what is the coefficient of friction of mating material?
16) What is the speed of movement in above case ?
Statutory / Regulatory Requirements
1) What is the expected life ?
2) Statutory or regulatory requirements if any
Information from Previous Design
1) What is present material of construction ?
2) The present life in (Year / Months / Days )
  MT (Production of material)
3) At what remnant thickness is the part replaced?
4) What is the present thickness ?
Any Other Information

Please attach drawings if any

Please attach photos if any
   

*Company Name
*Contact Person *Phone
*Email Website
Application Details
Job Description (Joining / Hardfacing / Build Up)
Component Details
Chemical Composition  
Coefficient of thermal expansion
Present hardness
Expected hardness after repairs  
Dimensional & Physical Details
Original Size Weight Kgs
 
Present Size Weight Kgs
Repairing required on site or job can be sent to our works?
Remnant thickness where weld repair is to be carried out
Is marking of worn portion made visible on drawing ?
Determine The Principal Reason For Surface Deterioration
Input and output size of material required to process
Wear is Liquid or Air Medium
Dynamic / Static application
If Dynamic load condition - RPM of operating system
Input / Output feed rate
Direction of material
Operating temperature
Is Wear involved due to  
Erosion  
Particle size, shape & concentration
Velocity of impingement
Angle of attack
Quantity of abrasive particles per cm3 of air/liquid
Corrosion  
Medium of corrosion
Details of acid with pH value
Abrasion  
Relative hardness of the abrading and abraded material gauging abrasion/High stress abrasion/Low stress abrasion
Impact  
Impact forces encountered in use
Metal to metal contact
Present life of component in Kgs of material and hours
Expected life of component in Kgs of material and hours
Cost of replacement
Lost production costs
Cost of consequential damage to other equipment
Time scale for replacement
Previous thermal history
Is stress relieve cracking on the surface premissible or not ?
Is heating of job permissible or not ?
Previous methods of fabrication - Welding, Brazing, Thermal Spray etc.
Any limitation for weld surfacing process SMAW/F CAW/SAW etc.
Any particular level of penetration expected
Can the part be used as - 'deposited', need it be machined ?
If reqd to be machined - How much distortion is permissible ?
Final inspection required (if any)
Specific requirements (if any)
Previously used products
Kind of assistance required (please specify in detail)

Please attach drawings if any

Please attach photos if any
   
 

*Company Name
*Contact Person *Phone
*Email Website
Substrate
a) Steel (type) Concrete
b) Location Interior Exterior
Temperature in 0C
a) Range 0C to  0C
Max. Temp.  0C
Environment
a) Dry
Splash
Immersion
Sat. Gas
b) pH Range  to  
c) Chemical Acids/ Caustics
Solvents
Other
Abrasion/Impact
a) Flow
Wet
Dry
Velocity
b) Total Suspended Solids
c) Estimated Degree of Abrasion
Area of Unit Size
a) Dimensions (supply drawings, sketch, photograph)
Please attach drawings if any

Please attach photos if any
Existing Lining
a) Type of existing linings
b) Product Name
c) Condition
Special Considerations

*Company Name
*Contact Person *Phone
*Email Website
Wheel Data
Dimension [mm] Dia. Bore
Thickness ROS Specification
Wheel Speed (m/s) Monthly Quantity Existing Supplier
Process
Grinding Process Machine Producer Type
Wheel Speed: [m/s] Coolant Type Dressing Tool:
Dressing Cycle Roughing Finishing
Dressing Infeed [mm]
Work Piece
Workpiece Material Dimension [mm]
Stock Removal [mm] Condition Hardness (HRc,etc.)
Requirement
Surface Finish Profile Radius [mm] Wheel Life
Contact Time [s] Others    
Cutting Tools
Make Consumption Area
Sizes Remarks    
Lubricants & Oils
Make Consumption Area
Remarks
Remarks

Please attach drawings if any

Please attach photos if any